At NatureGreen Exports, we’re committed to delivering innovative, cost-effective solutions that solve real industrial challenges. Our Floating Hollow Balls (also known as Mist Control Balls / PP Floating Plastic Hollow Balls) have emerged as a game-changer for power plants and utility facilities.
Specifically designed for use in DM (Demineralized) tanks, CST (Condensate Storage) tanks, and boiler units, these simple yet powerful spheres deliver big results: controlling water level fluctuations, reducing evaporation losses, cutting costs, and boosting operational safety.
🌿 About NatureGreen Exports
Based in Rajkot, Gujarat, India, NatureGreen Exports specializes in high-quality, industrial-grade solutions that help industries reduce waste, save energy, and operate more sustainably. Our focus on quality manufacturing, customized sizing, and reliable service has made us a trusted partner to industries around the world.
💧 Why Water Level Control Matters in Power Plants and Utility Facilities
In power plants, maintaining precise water levels in critical tanks and units is essential:
✅ Prevents pump cavitation and equipment damage
✅ Maintains consistent boiler feedwater quality
✅ Reduces loss of costly demineralized or treated water
✅ Controls dissolved oxygen and contamination risk
✅ Cuts heating energy costs by reducing evaporative heat loss
For DM/CST tanks and boiler units, even small evaporation losses add up to significant costs over time. Open water surfaces also face issues like algae growth, contamination from dust, or
unsafe vapor emissions.
⚙️ How Floating Hollow Balls Solve These Problems
NatureGreen Exports’ Floating Hollow Balls are chemically resistant spheres (Polypropylene or HDPE) that spread over the liquid surface to create a dynamic, modular barrier. They automatically adjust to the liquid level, maintaining coverage at all times.
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✅ Key Features
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✔️ Effective Evaporation Barrier: Covers up to 91% of the liquid surface area to drastically reduce evaporation losses—especially important for expensive demineralized water.
✔️ Self-Cleaning, Low Maintenance: Spherical design allows dirt and debris to roll off; UV-resistant materials ensure longevity.
✔️ Thermal Efficiency: Operates effectively up to 104°C, reducing heat loss in boiler feed tanks.
✔️ Prevents Algae & Contamination: Limits sunlight penetration, cutting algae growth in storage tanks.
✔️ Customizable: Available in white, black, or custom colors and sizes (25 mm – 150 mm) to suit any tank design.
📈 Industry Use Case: Power Plants
DM / CST Tank Application
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| DM/CST Tank |
✅ Cut evaporation by up to 85% (industry standard)
✅ Maintain water purity by blocking dust and debris
✅ Reduce oxygen ingress that can corrode boiler systems
✅ Lower overall water treatment costs
Testimonial – Plant Maintenance Manager at a 250 MW Power Plant:
“We installed NatureGreen’s hollow balls in our CST tank two years ago. The reduction in evaporative losses was immediately noticeable, saving us thousands of liters annually. Maintenance has also been minimal, with no algae growth since installation.”
Boiler Unit Application
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| Boiler Tank |
✅ Minimize heat loss from the surface
✅ Reduce vapor emissions, improving workplace safety
✅ Maintain consistent water levels even with fluctuating inflows
✅ Lower chemical dosing frequency
Testimonial – Utility Engineer:
“After installing these balls in our boiler feed tank, we saw reduced condensate losses and better control over feedwater temperature. It’s a simple solution that delivers real value.”
🏭 Industries We Serve
🌟 Power Plants: Thermal, gas, biomass, hydroelectric
🌟 Utility Companies: Municipal water treatment, district heating
🌟 Chemical & Metal Processing: Chrome plating, electroplating, anodizing
🌟 Food & Beverage: Storage of sensitive liquids
🌟 Pharmaceutical & Cosmetics: Reducing contamination risk in storage tanks
📊 The Numbers Speak for Themselves
🔹 Up to 85% reduction in evaporative losses
🔹 Cover 91% of liquid surface area
🔹 Operating range up to 104°C
🔹 Available in multiple sizes: 25 mm – 150 mm diameter
These stats aren’t just marketing claims—they’re proven results in industrial environments.
🌐 Why Choose NatureGreen Exports
✅ Custom manufacturing for your specific tank dimensions
✅ ISO-grade quality control
✅ Competitive pricing for large-volume orders
✅ Global shipping capability
✅ Trusted by industries across India and overseas
We don’t just sell products—we deliver solutions tailored to your operation’s unique needs.
📞 Get in Touch
Ready to reduce costs and improve efficiency in your DM/CST tanks and boiler units? Contact us today:
📧 sales@naturegreenexports.com
📞 +91-9724459882 / +91-7622959685
🌐 www.naturegreenexports.in
🌟 Conclusion
NatureGreen Exports’ Floating Hollow Balls are more than just plastic spheres—they’re a proven, practical, and cost-effective solution for power plants and utilities facing water loss, contamination, and heat inefficiency challenges.
If you’re in the business of power generation or utility management, there’s no simpler upgrade with such a clear return on investment.
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